FTTH Cable Manufacturing Line – Advanced Manufacturing System

Were you aware that modern glass-fiber cabling setups are capable of running at speeds of up to 190 m/min? This incredible efficiency is made possible by advanced production methods designed for swift production.

These systems are constructed to manage multiple wire variants, including drop cables and compact buffered wires. Their compact design, commonly less than 26 meters, makes them ideal for state-of-the-art factories.

Seamless coupling with intelligent production networks ensures seamless operations. Via MES/ERP connectivity, these fiber ribbone line fabrication lines provide unmatched precision and efficiency. Thus, they are preferred for companies striving to remain at the forefront in the telecommunication sector.

Introduction to FTTH Cable Production Line

Productive production systems play a vital role in satisfying the rising demand for reliable connectivity. Such mechanisms are engineered to produce high-quality light-transmitting wires that energize modern networks. With advanced technology, they ensure precision and swiftness in every step of the process.

What is an FTTH Cable Production Line?

The FTTH manufacturing line is an integrated system for manufacturing FTTH drop cables. Such cables are made up of bare fibers secured with metal or fiber-reinforced polymer, merging with safeguard coverings. This produces a durable and efficient solution for high-speed internet connections.

It supports diverse materials, such as PVC, LSZH, and PE plastics. This flexibility ensures it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system offers precise tension control, keeping stability within ±0.05N.

Why Choose Our Advanced Manufacturing System?

Our equipment stands out for its exactness and productivity. Here’s why it’s a top choice:

• Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs

These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.

Core Attributes of Our FTTH Cable Fabrication Line

Modern manufacturing systems are revolutionizing the way fiber optic cables are produced. Our advanced equipment combines accuracy, productivity, and innovative solutions to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.

Exact Extrusion Unit with Fine-tuning Head

At the heart of our system is a customized 50mm extruder designed for precise material distribution. It guarantees steady standards throughout each cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE plastics.

Using OMRON thermal regulation, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.

Powered Fiber Unwinding and Tension Regulation

The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.

Mechanized Collection and Reel-Receiving Setup

Our two-shaft collection mechanism accommodates spools between PN400 and PN630, ensuring versatility across different production demands. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.

Additionally, the X-type laser diameter gauge provides real-time quality control, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.

Cutting-edge Innovations Driving Our Manufacturing

Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.

Global-Standard Industrial Computerized Control Module

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.

With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.

Superior Stability and Trustworthiness with Leading Brand Elements

Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.

Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.

Seamless MES and ERP System Coupling

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.

Feature	Upside
FiberCAN PLC Setup	Precise adjustments and real-time monitoring
35KW/h Operational Energy Use	Energy-efficient operations
Nine-meter Cable Storage	Seamless operation
OMRON-based Control Units	Durability and precision
ERP Connectivity	Instantaneous monitoring

Applications of FTTH Cable Production Line

Modern fabrication systems have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.

Fabricating FTTH Drop Cables

Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Notable attributes are:

• Combined FRP and diminutive steel wire payout to enhance strength
• Mobile mold support for quick configuration changes
• Compatibility with both indoor and outdoor specifications

Manufacturing Tight Buffered and Loose Tube Cables

It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.

Customizable Solutions for Various Cable Types

Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.

Benefits of Using Our FTTH Cable Production Line

Adopting modern fabrication technologies offers considerable gains to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Boosted Performance and Output

Our machinery operates at high velocity, reaching 7-9km/h outputs as per Fiber draw tower cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.

Economical Fiber Optic System Implementation

Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Consistent and Uniform Cable Finishing

Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.

Aspect	Advantage
7-9km/h Output	Increased operational efficiency
35KW/h Energy Consumption	Reduced operational expenses
Negligible Attenuation	Enhanced signal quality
Ergonomic Design Height	User-friendly setup

Final Thoughts

State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.

Prepared to revolutionize your production line? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.